Job Summary:
We are seeking a highly experienced and innovative Senior Mechanical Engineer to contribute to the development of advanced electro-pneumatic and mechanical systems. The ideal candidate will apply in-depth knowledge of mechanical engineering principles, demonstrate leadership in complex design/re-design projects, and provide technical guidance to cross-functional teams and junior engineers.
Key Responsibilities:
- Apply subject matter expertise in mechanical design, analysis, and system development.
- Conceive and develop solutions to complex analytical, pneumatic, mechanical, and electrical design challenges.
- Establish design objectives and contribute to writing specifications and comprehensive engineering reports.
- Participate in the review and development of detailed product specifications.
- Conduct conceptual and detailed design studies using MCAD, Solidworks, and other tools.
- Collaborate with multidisciplinary engineering teams throughout the design and development process.
- Develop prototype hardware in coordination with internal manufacturing and external vendors.
- Conduct rigorous testing to verify compliance with performance, safety, regulatory, and environmental requirements.
- Generate and maintain detailed engineering documentation to support the product development lifecycle.
- Serve as a technical mentor and project lead, providing guidance and support to junior engineers and managing small to medium-sized projects.
Required Knowledge, Skills, and Abilities:
- Expertise in Design for Manufacturability and Assembly (DFM&A) principles.
- Proficient in SolidWorks CAD software; formal training preferred.
- Strong background in materials and manufacturing methods including:
- Injection molding
- Plastic extrusion
- Metal casting, stamping, and machining
- Additive manufacturing
- Familiarity with ANSI/ISO dimensioning and drafting standards and GD&T.
- Experience with mechanical testing and measurement equipment, and statistical analysis of test data.
- Understanding of regulatory requirements and document control systems (especially within medical device environments).
- Experience in applying FDA, IEC, and UL standards for medical electronic equipment.
- Capable of thermal, structural, and vibration analysis.
- Demonstrated skill in mechanism design, analytical reasoning, and creative problem-solving.
- Strong interpersonal, verbal, and written communication skills.
- Ability to operate lab and shop equipment (e.g., drill press, lathe, milling machine, oscilloscopes, DVMs, environmental chambers).
Minimum Qualifications:
- BSME or MSME required.
- Minimum of 10 years of progressive experience in mechanical design and product development.
- Proven experience leading technical sub-projects and mentoring engineers.
- Advanced proficiency with: SolidWorks, MCAD/CAE tools, Microsoft Office Suite, Microsoft Visio and Project, Adobe Acrobat
- Experience with database and document management systems.
NJ: Sr. Mechanical Engineer (237642)
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